Water Heater Controller Housing
Plastic ProductsElectronic Enclosures

Water Heater Controller Housing

Heat-resistant plastic housings for water heater controllers and home appliance electronics.

Key Advantages

Heat resistant material
Flame retardant
Waterproof design
Display window
Button integration

Lead Time

15-25 Days

MOQ

1,000 pieces

Sample

Available

Technical Specifications

ParameterValue
MaterialABS/PC+ABS
Heat ResistanceUp to 85°C
Flame RatingUL94 V-0
ProtectionIP65

Material Information

ABS, PC, PC/ABS blends
PA6, PA66, PA66+GF (glass-filled nylon)
POM (Acetal/Delrin)
PEEK, PPS, PEI (high-performance polymers)
Medical-grade and food-grade resins available

Available Sizes & Customization

We offer a wide range of standard sizes and specifications. Custom dimensions, materials, and finishes are available upon request.

Application Scenarios

Water heater controls

Home appliances

HVAC controllers

Smart home devices

Manufacturing Process

1

Product Design & DFM

Design for Manufacturability analysis to optimize part geometry and gate location

2

Mold Design & Fabrication

Precision steel molds manufactured with CNC and EDM for complex geometries

3

Material Selection & Drying

Engineering-grade resins selected for application requirements, pre-dried to specification

4

Injection Molding

Servo-driven injection machines (80-650 ton) with precise temperature and pressure control

5

Secondary Operations

CNC machining, ultrasonic welding, pad printing, hot stamping, and assembly

6

Inspection & Packaging

Dimensional verification, functional testing, and cleanroom packaging for sensitive components

Custom Injection Molding Services

From prototype to mass production, we deliver precision plastic parts tailored to your specifications. Our engineering team provides DFM analysis, material recommendations, and cost optimization.

Our Capabilities

Prototype to mass production (100 to 1,000,000+ pieces)
Multi-cavity and family mold design
Insert molding and overmolding
Tight tolerance machining (±0.02mm)
Surface texturing (VDI, SPI, custom)
Color matching and custom compounding

Quick Reference

Minimum Order Quantity1,000 pieces
Lead TimeMold: 20-30 days | Production: 10-20 days
Sample AvailabilityT1 samples within 3-5 days after mold trial; rapid prototyping available
Payment TermsT/T, L/C, Western Union
Trade TermsFOB, CIF, DDP, EXW

Packaging & Delivery

Plastic components are packaged with anti-static and moisture protection to maintain quality during shipping.

Packaging Options

  • Anti-static bags for electronic components
  • Blister trays for automated feeding
  • Cleanroom packaging for medical parts
  • Bulk carton packaging with dividers

Shipping Methods

  • FOB
  • CIF
  • DDP
  • EXW

Loading Ports: Shanghai Port, Ningbo Port, Shenzhen Port

Export Experience

  • Exported to 50+ countries
  • 15+ years of export experience
  • Professional export documentation
  • Experienced freight forwarder network

Quality Control

Our plastic injection molding facility operates under ISO 9001 quality management systems with scientific molding principles and SPC.

Inspection Process

1

Material Incoming Inspection

Resin lot verification, moisture content testing, and MFI measurement

2

First Article Inspection (FAI)

Complete dimensional report against drawings before production release

3

In-Process SPC Monitoring

Statistical process control on critical dimensions and weight

4

Functional Testing

Assembly fit checks, electrical testing, and environmental testing as required

5

Outgoing Quality Audit

AQL sampling inspection, visual standards verification, and documentation review

Certifications & Standards

ISO 9001:2015IATF 16949RoHS/REACH CompliantFDA RegisteredSGS Tested

Factory Capabilities

Factory Area

6,000 m²

Export Markets

50+ Countries

Experience

15+ Years

Annual Capacity

20,000,000 pcs

Frequently Asked Questions

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